would size XL fit a 18 year old boy normal body with 5 ft 4 inch height?

I would say yes since it has a zip. Big size good for boys anyways not tight. Give them extra space.

Grandson wears 10-12. What size is “big boys” small?

I’m not sure but my grandson size was 8 to 10 for big boy

can i place it in the dryer?

Yes. I actually purchased bigger for my little brother in case it shrank in the dryer, but it didn't shrink at all. Now he has a light jacket till his next growth spurt.

Would big boys size large be too big for a 5yr old that weighs about 55 pounds?

I think a medium would fit him better.

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Description

Hanes® EcoSmart® brings you our heaviest fleece yet, this ultra-cozy boys' fleece jacket is made with soft cotton sourced from American farms. The feel-good design offers a classic zip-front for easy styling along with stretch ribbed detailing. Made with safety in mind, this boy’s jacket features a kid-safe cord-free hood, keeping wind and chill out. Finished with a Tagless® interior, this cozy jacket brings the comfort. The ideal layering piece, pair it with his favorite sweats for a relaxed fit he'll love.